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1. Nhanganyaya kuTube Winding Process

Kuburikidza neichi chidzidzo, iwe unozodzidza mashandisiro echubhu yekumoneredza maitiro kuumba tubular zvimiro uchishandisa kabhoni fiber prepregs pamushini wekumonera chubhu, nekudaro ichigadzira yakakwirira-simba.carbon fiber tubes. Iyi nzira inowanzoshandiswa nevagadziri vezvinhu zvakasanganiswa.

Kana iwe uchida kugadzira machubhu ane mativi anoenderana kana inoenderera taper, iyo chubhu inotenderedza ndiyo sarudzo yakanaka. Zvese zvaunoda isimbi mandrel yehukuru hwakakodzera uye ovheni kugadzira tsika kabhoni fiber machubhu akagadzirirwa kune zvaunoda chaizvo.

Kune yakaoma-yakaumbwa kabhoni faibha machubhu, senge mibato kana mamwe akaomarara tubular furemu zvimiro senge maforogo ekumisa kana mafuremu ebhasikoro, split-mold tekinoroji ndiyo nzira inofarirwa. Isu ticharatidza mashandisiro ekushandisa split-mold tekinoroji kugadzira aya akaomarara carbon fiber tubes.

2. Kugadziriswa uye Kugadzirira kweMetal Mandrels

• Kukosha kweMetal Mandrels

Usati watanga nzira yekutenderedza chubhu, danho rekutanga kugadzirira simbi mandrels. Masimbi mandrels anofanirwa kuenderana nedhayamita yemukati yemachubhu, uye kutsetseka kwepamusoro uye kwakakodzera pre-kurapwa kwakakosha. Pamusoro pezvo, mandrels esimbi anofanirwa kurapwa kwakaringana, sekuchenesa uye kushandisa mumiriri wekuburitsa, kurerutsa maitiro anotevera ekudzikisa.

Munguva yekutenderera kwechubhu, iyo simbi mandrel inoita basa rakakosha sezvo ichifanirwa kutsigiracarbon fiber prepregkuitira kuti mhepo ifambe zvakanaka. Nokudaro, kugadzirira hukuru hwakakodzera hwesimbi mandrel mberi kwakakosha. Sezvo kabhoni faibha ichakuvadzwa ichitenderedza pamusoro pekunze kweiyo mandrel, dhayamita rekunze remandrel rinofanira kuenderana nedhayamita yemukati yekabhoni fiber chubhu ichagadzirwa.

• Kushandisa release agent

Release agents anoderedza kupokana uye anovimbisa dhizaini yakatsetseka; dzinofanirwa kuiswa zvakaenzana kune mandrel pamusoro. Mushure mokunge mandrel yesimbi yagadzirwa, danho rinotevera nderokushandisa mumiririri wekusunungura. Inowanzo shandiswa kuburitsa maajenti anosanganisira silicone oiri neparafini, izvo zvinonyatso dzikisa kupokana pakati pekabhoni fiber uye simbi mandrel.

Pane yakagadziridzwa simbi mandrel, isu tinofanirwa kuve nechokwadi kuti yakanyatso kuchena uye nzvimbo yacho yakatsetseka sezvinobvira kufambisa kutsetseka kwechigadzirwa. Zvadaro, mumiririri wekusunungura anofanira kushandiswa zvakaenzana pamusoro pemandrel.

3. Kugadzirira kwekabhoni fiber prepreg

• Mhando uye zvakanakira prepreg

Chete kabhoni fiber prepregs inosangana nezvinodiwa zvakakwirira zvekutenderera kwemhepo uye nyore kubata. Kunyangwe mamwe marudzi ezvigadzirwa zvekusimbisa, senge epoxy-impregnated machira akaoma, anogona ne theoretically kushandiswa mukuita mhepo, mukuita, chete kabhoni fiber prepregs inogona kusangana nepamusoro zvinodiwa pakurongeka uye nyore kubata mukuita uku.

Muchidzidzo ichi, isu tinoshandisa chaiyo prepreg layering nzira yekusimudzira kushanda kwetubhing.

• Prepreg Layup Dhizaini

Mutsara we prepreg wakarukwa unoradzikwa mukati merutivi rwechubhu, uchiteverwa nezvikamu zvakati wandei zve unidirectional prepreg, uye pakupedzisira imwe layer yeyakarukwa prepreg inoiswa padivi rekunze rechubhu. Iyi dhizaini yekumisikidza inokwirisa zvizere mabhenefiti ekumisikidza mabhenefiti eyakarukwa prepreg pa 0 ° uye 90 ° maaxes, ichiwedzera zvakanyanya kuita kwechubhu. Ruzhinji rwe unidirectional prepregs yakaiswa pa 0 ° axis inopa yakanyanya kunaka kuomarara kwepombi.

4. Kuyerera kwepombi kuyerera

• Pre-winding kugadzirira

Mushure mekupedza iyo prepreg layup dhizaini, maitiro anoenderera kune pombi inopeperesa maitiro. Prepreg kugadzirisa kunosanganisira kubvisa iyo PE firimu uye kuburitsa bepa, uye kuchengetedza nzvimbo dzakakodzera dzinopindirana. Iyi nhanho yakakosha pakuona kufambira mberi kwakanaka kweanotevera mahwindi maitiro.

• Details of the winding process

Munguva yekugadzira mhepo, zvakakosha kuti uve nechokwadi chemhepo yakatsetseka ye prepregs, nesimbi yepakati shaft yakaiswa zvakatsiga uye simba rinoshandiswa zvakafanana. Iyo simbi yepakati shaft inofanirwa kuiswa zvakatsiga kumucheto kweyekutanga layer ye prepregs, kuve nechokwadi kunyangwe kumanikidza kushandiswa.

Munguva yemhepo, mamwe prepregs anogona kukuvadzwa kumagumo kufambisa kubviswa kwechigadzirwa panguva yekudhirowa.

• BOPP Firimu Kupeta

Kuwedzera kune prepreg, BOPP firimu rinogona zvakare kushandiswa kuputira. BOPP firimu rinowedzera consolidation pressure, inodzivirira, uye inosimbisa prepreg. Paunenge uchiisa BOPP yekuputira firimu, zvakakosha kuti uve nechokwadi chekupindirana kwakakwana pakati pematepi.

5. Oven Curing Process

• Kugadzirisa Tembiricha uye Nguva

Mushure mekunyatsoputira prepreg kabhoni fiber yakasimbiswa zvinhu, inotumirwa kuchoto kunorapwa. Kudzora tembiricha kwakakosha panguva yekurapa muchoto, sezvo prepregs akasiyana ane mamiriro ekurapa akasiyana. Iyi nhanho yakakosha pakuona kugadzikana kwezvinhu uye kuwedzera kushanda.

Kuburikidza nepamusoro-tembiricha nharaunda muchoto, iyocarbon fiberuye resin matrix inobata zvizere, ichigadzira yakasimba composite zvinhu.

6. Kubvisa uye Kugadziriswa

Mushure mekubvisa iyo BOPP yekuputira firimu, chigadzirwa chakarapwa chinogona kubviswa. Iyo BOPP firimu inogona kubviswa mushure mekurapa. Kana zvichidikanwa, chitarisiko chinogona kuvandudzwa kuburikidza nejecha uye kupenda. Kuti uwedzere kunaka kwekusimudzira, mamwe maitiro ekupedzisa senge jecha uye pendi anogona kuitwa.